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TinnT
(@tinnt)
Active Member
Print quality issues

Hello, 

I need some help with my Prusa MK3S+. I have printed about 200 hours on the machine and I started getting some surface finish issues. 

On the image on the right side it's the printed part on the Prusa and on the left is on my Ender 3 Pro. Both parts are printed with 0.2mm layer height and printed in enclosures with ASA.

Do you have any suggestions on how I can fix it? 

This topic was modified 3 years ago by TinnT
Posted : 02/03/2021 11:20 am
Dan Rogers
(@dan-rogers)
Noble Member
RE: Print quality issues

The usual suspects ...

Print out the belt tightness gauge - make sure your belts are in the right range.

Check for your pulleys and grub screws being tightened in the right order and tight.

Far out there - PID calibration examples kind of look like that too.

Posted : 02/03/2021 2:46 pm
fuchsr
(@fuchsr)
Famed Member
RE: Print quality issues

My money would be on belt issues too. Here’s a link to the belt tension gauge @dan-rogers mentioned:

https://www.prusaprinters.org/prints/46639-tension-meter-for-the-gt2-belts-of-i3-mk3s-or-prus

Works great.

Posted : 02/03/2021 3:34 pm
TinnT
(@tinnt)
Active Member
Topic starter answered:
RE: Print quality issues

Thanks for the comments, I'm printing the tension meter at the moment. I'll report back once I have dialed everything. 

Posted : 03/03/2021 9:21 am
TinnT
(@tinnt)
Active Member
Topic starter answered:
RE: Print quality issues

Hi again, 

I have printed that belt tension meter and all looks good to me:

X:

Y:

Also I have done a PID tune at 230 degrees C. 

Checked all the bolts on the printers and well and that helped a bit, still the quality is not as I have seen from that machine:

Do you have any other ideas what can cause this?

I have checked the Bondtech gears as well and cleaned/lubricated them. 

Thanks!

Posted : 03/03/2021 1:14 pm
TinnT
(@tinnt)
Active Member
Topic starter answered:
RE: Print quality issues

Finally I was able to figure it out. It was related to the tension of the bondtech extruder gears. I have cleaned them again and tensioned the gears a bit more that solved the issue in my case. 

Thanks both for the help!

Posted : 03/03/2021 7:30 pm
Dan Rogers
(@dan-rogers)
Noble Member
RE: Print quality issues

With that last close-up, it became clear it was an under-extrusion situation.  Gears, grub screws, tensioner - yup

 

Posted : 03/03/2021 11:22 pm
fuchsr
(@fuchsr)
Famed Member
RE: Print quality issues

@tinnt

Glad it's working now. I hardly ever have to do it but some filaments may require adjustments to the idler screw

Posted : 03/03/2021 11:50 pm
Clarmrrsn
(@clarmrrsn)
Honorable Member
RE: Print quality issues

Good to know

One to watch out for

Tank you very much!

Posted : 04/03/2021 12:01 am
TinnT
(@tinnt)
Active Member
Topic starter answered:
RE: Print quality issues

Hey @chad.k, 

The problem was not in the belts and pullies, but in the extruder. 

I was able to fix/identify it now. 

Thanks!

Posted : 04/03/2021 9:19 am
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